Semi-Automatic Single Head Sprout Pouch Filling & Capping Machine

Prasanna Packaging offers high-quality filling machine in India

Product Overview

Explore the advanced packaging solutions provided by Prasanna Packaging’s cutting-edge Filling and Capping Machine tailored for pasty products in spout pouches. Our leading-edge technology guarantees precise and efficient packaging for a variety of industries.

Performance Specifications

Explore the impressive features of our filling machine India.

  • Model: Filling and Capping Machine (Semi-Automatic)
  • Operation Type: Fully Automatic Rotary Type Single Head Spout Pouch Filling and Capping Machine
  • Voltage: Tailored to your operational requirements, our Filling and Capping Machine is available in either 220V AC, 1 Phase, or 440V AC, 3 Phase configurations.
  • Power: Empowered by a 1.0 KW motor, this filling and capping machine guarantees seamless and reliable performance.
  • Air Requirements: It demands 4 CFM of dry and filtered air at 6.0 Bar to ensure optimal operation.
  • Filling Head: Outfitted with a single / double nozzle, offering precise and accurate filling.
  • Impressive Speed: This machine boasts an impressive speed, capable of handling 15-25 pouches per minute, contingent on the viscosity of your product.
  • Filling Range: Delivering versatility, it accommodates a filling range spanning from 100 to 500 grams, easily adjustable to meet your specific requirements.
  • Operator: Efficiently operated by just one skilled operator and one semi-skilled operator, optimizing workforce resources.
  • Hopper Capacity: Choose between a 25-liter hopper or customize it according to your production demands, ensuring uninterrupted operation. Option of Jacketed, stirrer and agitator.
  • Packaging Material: Designed for use with premade, pre-fixed spout pouches, streamlining your packaging process.
  • Caps: Equipped with screw caps, enhancing the sealing process for your products.
  • Accuracy: Expect a remarkable filling precision of +/- 0.5% of the cylinder’s capacity, ensuring exceptional product consistency.
  • Machine Dimensions: 1330 mm (L) x 2050 mm (W) x 2060 mm (H)

Features :

  • The machine has six positions & rotary turret which is actuated by Ferguson cam.
  • Machine speed- 15-20 pouches/min. Speed depends on the nature of filling product & filling quantity
  • Filling accuracy- +/- 0.5%
  • Loading of sprout pouches and caps shall be manual. Other functions are automatic.
  • Power consumption- 1.0 KW, 230 V AC 1 Ph, Air req: 4.0 CFM @ 6.0 Bar (dry air)

Key Features

Our Semi-Automatic Paste Filling & Capping machine is an asset to the food and beverage industry.

  • Volume Control: Seamlessly adjust the filling volume through advanced PLC technology, ensuring precise and consistent product filling with every use.
  • Top-Quality Components: We integrate high-grade components to guarantee reliable performance. This includes pneumatics sourced from “Camozzi/SMC,” sensors provided by “Pepperl+Fuchs,” and electrical hardware selected from trusted brands such as “Siemens,” “Schneider,” and other industry standards.
  • Material Choice: The filling machine India’s robust construction predominantly utilizes 304 Stainless Steel, ensuring longevity and durability. Furthermore, it offers the flexibility to use either 304 Stainless Steel or 316 Stainless Steel for contact parts, enabling customization to meet your specific requirements.

Suitable for Applications in:

Food & Beverages:

  • Mayonnese
  • Ketchup
  • Sauce
  • Chutney
  • Ginger Garlic Paste
  • Fruit pulp juices

How It Works

Experience the seamless operation of the Filling and Capping Machine by Prasanna Packaging. This machine ensures efficiency and user-friendliness at every step of the packaging process.

Step 1: Manual Loading of the Spout Pouch

Initiate the process by manually placing spout pouches into the rotary turret and preparing them for filling.

Step 2: Automatic Single Head Piston Filling Station

The machine takes over, automatically performing precise filling using a single nozzle equipped with a diving feature.

Step 3: Manual Loading of Caps on a Rotary Turret

Manually load the caps onto the rotary turret, ready to be placed on the filled pouches.

Step 4: Automatic Cap Pick and Place on the Filled Pouch

Witness the machine’s automated process as it picks and places caps onto the filled pouches with precision.

Step 5: Automatic Screw Capping Station

The machine continues to operate seamlessly, applying screw caps to securely seal the pouches.

Step 6: Manual Removal of the Finished Pouch

Conclude the process by manually removing the finished pouches, now perfectly filled and sealed, from the machine.

Prasanna Packaging’s Filling and Capping Machine delivers advanced technology, productivity, and accuracy to meet your packaging requirements. Tailored for a diverse spectrum of pasty products, it revolutionizes the food and beverage industry and more.