1-6-R / 1-6-R-G

Prasanna Packaging is a reliable supplier of filling and sealing machine in India. A top notch filling and sealing machine in India from Prasanna Packaging today.

Product Overview

Prasanna Packaging, a filling and sealing machine manufacturer, offers an innovation that stands out in the world of packaging solutions. Our Fully Automatic Rotary Single Head Cup Filling and Sealing Machine in India is the epitome of excellence, tailored for both viscous and liquid products.

Performance Specifications

Model: 1-6-R / 1-6-R-G (Fully Automatic)

Our fully automatic rotary type single head cup filling and sealing machine is the pinnacle of packaging innovation, designed to meet your specific requirements.

  • Voltage: Single Phase, 220V AC, or Available in either 440 VAC, 3 Phase, to match your operational needs with proper earthing.
  • Power: Featuring a 0.37 KW motor, this filling sealing machine ensures seamless and reliable performance
  • Air Requirements: It requires 2.5 CFM of dry and filtered air at 6.0 Bar for optimal operation
  • Filling Head: Equipped with a single nozzle for precision filling
  • Remarkable Speed: This machine can handle a remarkable 1500-1800 cups per hour, depending on the viscosity of your product
  • Filling Range: Offering versatility with options ranging from 100 to 1000 gms, easily adjustable to meet your specific needs
  • Operator: Efficiently operated by just one skilled operator and one semi-skilled operator.
  • Hopper Capacity: Choose between a 25-liter hopper or customize it according to your production demands like Jacketed, stirrer and agitator optionally.
  • Cup Size: It accommodates cups with a maximum diameter of 95 mm and a height of 110 mm..
  • Accuracy: Expect a filling precision of +/- 0.5% of the cylinder’s capacity, ensuring pasty product and for liquids + 1% consistently.
  • Versatile: Capable of handling both viscous and liquid products, thanks to its adaptable change parts

1-6-R suits viscous and liquid fillings with a Piston Filler system, while 1-6-R-G is designed for free-flowing liquids, employing a Time-based Gravity Filling system.

Features

  • Fully automatic rotary type single head cup filling and sealing machine
  • Speed-1200-1800 cups per hour (Depending on products viscosity)
  • Accuracy- +/- 0.5% of cylinder capacity
  • Power consumption: 1 KW, 230V, Single phase
  • Fully mechanical machine
  • No requirement of compressed air
  • FMachine can handle viscous as well as liquid products with suitable change parts
  • 1-6-R model is for viscous and liquid filling, 1-6-R-G is only for liquid filling
  • Time Based Gravity Filling System for filling of liquid products (This will required compressed air supply @ 0.5 CFM @ 6.0 Bar)
  • Machine is suitable for filling of viscous products like Shrikhand, Lassi, Basundi, Yogurt Cheese, Butter, Jam, Ketchup, Chutney etc. also the liquid produicts like cultured milk, butter milk, jucies etc.

Key Features

Our Fully Automatic Liquid cup Filling Sealing Machines are an asset to the Dairy, Food and Beverages industry:

  • Versatility: Ideal for handling pasty materials in hot or cold conditions, making it suitable for a wide range of applications
  • Volume Control: Effortlessly adjust the filling volume using a mechanical digital readout, ensuring precise and consistent product filling
  • Easy Maintenance: Streamlined maintenance with quick dismantling and assembly of contact parts, makes cleaning a breeze
  • Advanced Components: Incorporates top-quality components for reliable performance, including pneumatics from “Camozzi/SMC,” sensors by “Pepperl+Fuchs,” temperature controllers by “Selectron,” and electrical hardware sourced from “Siemens,” “Schneider,” or other trusted standard brands
  • Material Choice: The filling sealing machine’s robust construction is primarily in 304 stainless steel, ensuring durability. Moreover, it offers the flexibility of using 304 Stainless Steel or 316 Stainless Steel for contact parts, providing customization to meet specific requirements

Suitable for Applications in:

  • Dairy Industry: Drinking Yogurt, Set Yogurt, Lassi, Srikhand, Aamrakhand, Rabdi, Basundi, Culture Milk, Curd
  • Food and Beverages: Jam, Honey, Mango Pulp, peanut butter Paste, Mayonnaise, Cheese spread, chocolate sauce, salad spreads, jelly etc.

How It Works

The filling and sealing machine India’s operation is streamlined, ensuring efficiency and user-friendliness at every step.

  • Cup Loading: Begin by manually placing cups into the cup stacker
  • Automatic Cup Placement: The machine takes over, automatically positioning the cups on the indexing turret. The cups will further move for product filling
  • First Station: Automatic Denesting and cup placement
  • Second Station: Automatic filling station
  • Third Station: Automatic pre-cut aluminium lid placement
  • Fourth Station: Automatic conduction heat sealing
  • Fifth Station: Empty
  • Sixth Station: Discharge on the Collection Table