Features :
- Semi-automatic filling machine
- 15-20 strokes/min
- Power consumption- 0.37KW, 230V, Single Phase
- Speed variation can be done
- Mechanical machine
- No requirement of compressed air
- Minimum maintenance.
- Filling Accuracy: +/- 1 %
The machine is a stand-alone mechanical machine capable of filling viscous / highly viscous fluids/pasty materials with or without solid matters in hot or cold conditions like rabdi, gravies, lassi, shrikhand, amrakhand, cheese (hot), yogurt, granulated ghee, honey, jams (hot), paints, oils, creams, adhesives, etc. The machine is available in different cylinder capacities as per requirement. The machine has a product hopper from which the material is sucked down into the cylinder by a suitable mechanism. The machine has an adjustable height table with a cup/can/container locator. The operator places a cup/can/container/pouch below the filling nozzle and actuates the machine by pressing a foot switch. On completion of filling, the machine stops. The operator removes the filled cup/can/container/pouch and repeats the cycle.
1-4-R – Semi-automatic Rotary Single Head Cup Filling & Sealing Machine
Looking for top quality cup sealer in India? Prasanna Packaging is your go-to cup sealer manufacturer, providing a wide range of cup sealing machines in India
Our cup sealing machines are designed to meet the diverse needs of various industries
Features :
- Semi Automatic cup filling and sealing machine
- Manual Cup loading and unloading
- Speed: 700 cups/hr
- Filling Accuracy: +/- 0.5% of cylinder capacity
- Power consumption: 1 KW, 230V, Single phase
- Fully mechanical machine
- No requirement of compressed air
- Machine can handle viscous as well as liquid products with suitable change parts
- 1-4-R model is for viscous and liquid filling, 1-4-R-G is only for liquid filling
- Time Based Gravity Filling System for filling of liquid products (This will required compressed air supply @ 0.5 CFM @ 6.0 Bar)
This cup filling & sealing machine is rotary type single head & semi-automatic in operation. The machine has four working stations. Loading of empty cup in rotary turret & unloading of sealed cup from turret is a manual activity. Rest operations like product filling, precut foil placement on the filled cup & heat sealing of foil is automatically operated. Filling station shall have product hopper – 25 Ltr capacity. The hopper will receive the product by suitable arrangements (which will be in scope of buyer) & from hopper, it will be filled in cup by piston-cylinder arrangement. We offer time-based gravity filler which is suitable for filling of liquid products like cultured milk, buttermilk, juices etc. The machine has adjustable filling range of 50 gm to 500 gm. The output capacity is 700 cups/hr. This cup sealer machine is available in single phase. As this is a mechanical machine, compressed air supply is not required. Machine construction including control panel is fully SS 304. The machine has built-in anti-vibration mountings as well as caster wheels for easy movement. The machine is equipped with safety interlocks like – No Cup: Machine stop, No Lid: Machine stop. Machine footprint is 800 mm (W) X 800 mm (D) X 1800 mm (H). Ideal for businesses searching for Cup Sealing Machines in India, this model offers a reliable and efficient solution for semi-automatic cup filling and sealing needs.
1-6-R – Automatic Rotary Single Head Cup Filling & Sealing Machine
Features :
- Fully automatic rotary type single head cup filling and sealing machine
- Speed: 1200-1800 cups per hour (Depending on product viscosity)
- Filling Accuracy: +/- 0.5% of cylinder capacity
- Power consumption: 1 KW, 230 V, Single Phase
- Air consumption: 2 CFM @ 6.0 Bar
- Fully mechanical machine
- No requirement of compressed air
- Machine can handle viscous as well as liquid products with suitable change parts
- 1-6-R model is for viscous and liquid filling, 1-6-R-G is only for liquid filling
- Time Based Gravity Filling System for filling of liquid products (This will required compressed air supply @ 0.5 CFM @ 6.0 Bar)
This cup filling & sealing machine is a rotary type single head & FULLY automatic in operation. The machine has six working stations, such as automatic dispensing of an empty cup from the cup magazine to the rotary turret, automatic product filling, automatic dispensing of precut aluminium foil from the foil magazine on the top of the filled cup, followed by the sealing of foil by a heated punch. The sealed cup will be ejected either on the collection table OR the exit flat belt conveyor based on the customer requirement & space availability. Filling station shall have a product hopper- 25 Ltr capacity. The hopper will receive the product by suitable arrangements (which will be in the scope of the buyer) & from the hopper, it will be filled in a cup by a piston-cylinder arrangement. We offer time-based gravity filler, which is suitable for filling liquid products like cultured milk, buttermilk, juices, etc. The machine has an adjustable filling range of 50gm to 500gm. The output capacity is 1200 to 1800 Cups/hr, depending on the nature of the product & quantity to be filled per cup. The machine is available in single-phase. Machine construction, including the control panel, is fully SS 304. The machine has built-in anti-vibration mountings as well as caster wheels for easy movement. The machine is equipped with safety interlocks like- No Cup: Machine stop, No Lid: Machine stop. Machine footprint is 900mm (W) X 900mm (D) X 1800mm (H)
1-8-R Automatic Rotary Single Head Cup Filling & Sealing Machine
Features :
- Modified model of 1-6-R
- Machine can be used for hygienic stations like cup de-dusting/ UV sterilization before product filling.
- For multiple layers/products filling like pulp, fruit slurry, dry-fruits etc after primary product.
- Speed: 1200-1800 cups/hr (Depending on product viscosity)
- Time Based Gravity Filling System for filling of liquid products (This will required compressed air supply @ 2 CFM @ 6.0 Bar)
This cup filling & sealing machine is a rotary type single head & FULLY automatic in operation. This filling sealing machine is a modified version of the six-station machine. The machine has six basic working stations, such as automatic dispensing of an empty cup from the cup magazine to the rotary turret, automatic product filling, automatic dispensing of precut aluminium foil from the foil magazine on top of the filled cup, followed by the sealing of the foil by a heated punch. The sealed cup will be ejected either on the collection table OR the exit flat belt conveyor, based on the customer’s requirement & space availability. In addition to these stations, the machine offers two more working stations, which can be utilized as per customer requirements. Either hygienic stations like cup-dedusting & UV sterilization can be added prior to the filling station, or two more filling stations for filling of additional toppings like fruit pulp/slurry/dry-fruits, etc can be added after primary product filling. Filling station shall have a product hopper- 25 Ltr capacity. The hopper will receive the product by suitable arrangements (which will be in the scope of the buyer) & from the hopper, it will be filled in the cup by a piston-cylinder arrangement. We offer time-based gravity filler, which is suitable for filling liquid products like cultured milk, buttermilk, juices, etc. The machine has an adjustable filling range of 50 g to 500 g. The output capacity is 1200 to 1800 Cups/hr, depending on the nature of the product & quantity to be filled per cup. The machine is available in single-phase. Machine construction, including the control panel, is fully SS 304. The machine has built-in anti-vibration mountings as well as caster wheels for easy movement. The machine is equipped with safety interlocks like- No Cup: Machine stop, No Lid: Machine stop.
2-6-R
Features :
- Fully automatic rotary type double head cup filling and sealing machine
- Speed: 2400-3000 cups per hour (Depending on product viscosity)
- Servo operated filling and indexing.
- Filling Accuracy: +/- 0.5% of cylinder capacity
- Power consumption: 3 KW, 415V, 3 phase
- Air consumption: 8.5 CFM @ 6.0 Bar
- Complete HMI operation
- Time Based Gravity Filling System for filling of liquid products (This will required compressed air supply @ 8.5 CFM @ 6.0 Bar)
- Machine can handle viscous as well as liquid products with suitable change parts
- 2-6-R model is for viscous and liquid filling, 2-6-R-G is only for liquid filling
This cup filling & sealing machine is a rotary type double head & FULLY automatic in operation. The machine has six working stations, such as automatic dispensing of an empty cup from the cup magazine to the rotary turret, automatic product filling, automatic dispensing of precut aluminium foil from the foil magazine on the top of the filled cup, followed by the sealing of foil by a heated punch. The sealed cup will be ejected on the exit flat belt conveyor. Filling station shall have a product hopper- 40 Ltr capacity. The hopper will receive the product by suitable arrangements (which will be in the scope of the buyer) & from the hopper, it will be filled into a cup by a piston-cylinder arrangement. We offer time-based gravity filler, which is suitable for filling liquid products like cultured milk, buttermilk, juices, etc. The machine has an adjustable filling range of 50gm to 500gm. The output capacity is 2400 Cups/hr, depending on the nature of the product & quantity to be filled per cup. The machine is available in three phase. Machine construction, including the control panel, is fully SS 304. The machine has built-in anti-vibration mountings as well as caster wheels for easy movement. The machine is equipped with safety interlocks like- No Cup: Machine stop, No Lid: Machine stop. Machine footprint is 120mm (W) X 1400mm (D) X 1800mm (H)
2-8-R
Features :
- Modified model of 2-6-R
- Machine can be used for hygienic stations like cup de-dusting/ UV sterilization before product filling.
- For multiple layers/products filling like pulp, fruit slurry, dry-fruits etc after primary product
- Speed: 2400-3000 cups/hr (Depending on product viscosity)
- Time Based Gravity Filling System for filling of liquid products (This will required compressed air supply @ 10.0 CFM @ 6.0 Bar)
This cup filling & sealing machine is a rotary type double head & FULLY automatic in operation. This filling sealing machine is a modified version of a six station machine. The machine has six basic working stations, such as automatic dispensing of an empty cup from the cup magazine to the rotary turret, automatic product filling, automatic dispensing of precut aluminium foil from the foil magazine on the top of the filled cup, followed by the sealing of foil by a heated punch. The sealed cup will be ejected on the exit flat belt conveyor. In addition to these stations, the machine offers two more working stations, which can be utilized as per customer requirements. Either hygienic station like cup-dedusting & UV sterilization can be added prior to the filling station, or two more filling stations for filling of additional toppings like fruit pulp/slurry/dry-fruits, etc can be added after primary product filling. Filling station shall have a product hopper- 40 Litre capacity. The hopper will receive the product by suitable arrangements (which will be in the scope of the buyer) & from the hopper, it will be filled into a cup by a piston-cylinder arrangement. We offer time-based gravity filler, which is suitable for filling liquid products like cultured milk, buttermilk, juices, etc. The machine has an adjustable filling range of 50gm to 500gm. The output capacity is 2400 Cups/hr, depending on the nature of the product & quantity to be filled per cup. The machine is available in three phases. Machine construction, including the control panel, is fully SS 304. The machine has built-in anti-vibration mountings as well as caster wheels for easy movement. The machine is equipped with safety interlocks like- No Cup: Machine stop, No Lid: Machine stop.
Automatic Linear Four/Multi-Head Cup Filling & Sealing Machine
Features :
- Fully automatic linear type four head cup filling and sealing machine
- High speed machine: upto 6000 cups per hour (Depending on product viscosity)
- Filling Accuracy: +/- 0.5% of cylinder capacity
- Power consumption: 5 KW, 415V, 3 phase
- Air consumption: 8 CFM @ 6.0 Bar
- Time Based Gravity Filling System for filling of liquid products (This will required compressed air supply @ 8.0 CFM @ 6.0 Bar)
- Complete HMI operation
- Equipped with hygienic stations like cup de-dusting/ UV sterilization before product filling.
- Machine can handle viscous as well as liquid products with suitable change parts
- 4-8-L model is for viscous and liquid filling, 4-8-L-G is only for liquid filling
Automatic Linear Four/Multi-Head Cup Filling & Sealing Machine
We offer a high-speed Automatic Linear Four/Multi-Head Cup Filling & Sealing Machine, designed to meet modern packaging requirements with efficiency and hygiene. This machine is available in a linear format and is equipped with eight or more integrated working stations, enabling fully automated operation.
The key functions of the machine include:
- Automatic cup dispensing from magazine
- Auto dust cleaning for empty cup hygiene
- UV sterilization of empty cups
- Automatic product filling
- Automatic lid dispensing on filled cups
- Heat sealing of aluminium foil lids
- Automatic ejection of sealed cups onto the exit flat belt conveyor
Additionally, the machine can be customized with extra working stations to support secondary or tertiary filling/topping operations following the primary product fill.
The machine is fitted with a 50-liter (or suitable capacity) product holding tank. Note that the feeding arrangement for transferring the product into the machine tank will be under the purchaser’s scope.
Production capacity ranges from 5,000 to 14,000 cups per hour, depending on the No of Heads. Compressed air supply required at 6.0 Bar working pressure.
Three phase stabilized power supply through an adequate capacity UPS is required.
Constructed entirely in stainless steel SS 304, the machine features built-in anti-vibration mountings and caster wheels for easy mobility. For enhanced operational safety, the machine includes interlocks such as:
- No cup: No filling
- No cup: No lid
- No cup: No seal
FAQs
Yes. Our cup sealing machines can pack different types of cup sizes and products with the use of suitable change parts.
The minimum production speed of our cup sealing machines is 700 cups per hour.
The maximum production speed of our cup filling and sealing machines is 12,000 cups per hour, depending on the model.
Yes. We provide semi-automatic cup filling machines India, which are ideal for small to medium-scale production.
Yes, as a leading cup sealer manufacturer, we offer customized filling and sealing machine solutions based on your product and packaging requirements.
The space requirement depends on the selected model of the cup filling and sealing machine.
Our filling and sealing machines require only periodic replacement of consumable items. It is also recommended to follow the standard SOPs mentioned in our operational manual.
A semi-automatic cup filling machine India does not have automatic cup dispensing and sealed cup ejection stations, whereas an automatic cup sealing machine is fully equipped with both functions in auto mode, providing higher efficiency and faster output.
Our cup sealing machines come with a 12-month warranty from the date of installation or 18 months from the date of supply, whichever is earlier.
The lead time is generally 4 weeks for standard filling and sealing machines, while higher speed or special purpose machines (SPM) take 12–16 weeks.
Yes, we export our cup sealer India and filling and sealing machines to various countries worldwide.
Our cup sealing machines India maintain an accuracy of ±0.5%, depending on the nature of the product.
No, upgradation in the existing machine is not possible.
